• A Metal Saw Blade kept in a UV light booth for inspection under well lit UV Lights in an industrial workshop
  • A Circular Metal Saw Blade being sprayed with a transparent protective coating in a workshop
  • A Circular Metal Saw Blade in a well lit Industrial workshop
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Micron Aerosols™

3608 - Protektor PolyCoat UV 5Ltrs

3608 - Protektor PolyCoat UV 5Ltrs

Rs. 5,200.00
Rs. 6,000.00 Rs. 5,200.00
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Product Description

Protektor PolyCoat UV is a high-performance  photopolymer resin coating specifically engineered to protect metal substrates from corrosion, oxidation, and harsh environmental conditions. It forms a durable, transparent film with excellent adhesion, superior mechanical properties, and chemical resistance.

The coating cures instantly when exposed to a medium-pressure mercury vapor UV lamp, delivering rapid line speeds and high productivity. With a viscosity of 21 seconds (Zahn Cup #4 at 25°C) and density of 1.13 g/cm³, the formulation is optimized for spray, dip, or roller application in industrial settings.

Key Benefits

  • UV Curable: Rapid cure under UV light; improves throughput and reduces downtime.

  • Superior Adhesion: Passes Cross Hatch Test, ensuring excellent bond with metals.

  • Anti-Corrosion Protection: Provides long-term resistance to rust, oxidation, and moisture.

  • High Clarity: Dries clear and does not interfere with visual inspection of underlying parts.

  • Mechanical & Chemical Resistance: Withstands wear, abrasion, and chemical exposure.

  • VOC-Compliant & Solvent-Free: Reduced environmental impact and safer workplace use.

Applications

  • Protective coating for metal tools, fixtures, sheet metals, and machined parts.

  • Ideal for use in automotive, aerospace, industrial machinery, and precision electronics.

  • Suitable for in-line UV cure systems or batch-curing environments.

Technical Specifications

Property Specification
Curing Method UV – Medium Pressure Hg Vapor Lamp
Lamp Power 300 W/in (Total 3 kW)
Curing Distance 2 inches from lamp surface
Curing Speed > 100 ft/min
Viscosity 21 sec (Zahn Cup #4 @ 25°C)
Density 1.13 g/cm³
Appearance Transparent, glossy film
Adhesion Passes Cross Hatch Adhesion Test (ASTM D3359)
Film Hardness Medium to Hard (Shore D scale)

🧴 Directions for Use

  1. Surface Preparation

    • Ensure metal surface is clean, dry, and free from oil, dust, or oxidation.

    • Use an appropriate degreaser or solvent wipe to prepare surface.

  2. Application Methods

    • Spray, dip, or roll uniformly over the surface.

    • Recommended wet film thickness: 30–50 microns.

  3. UV Curing Process

    • Use medium pressure mercury vapor lamp (300 W/in; 3 kW total power).

    • Maintain 2-inch curing distance from lamp surface.

    • Pass substrate under lamp at >100 ft/min for optimal results.

  4. Post-Cure Handling

    • Cured surface is ready for handling immediately.

    • Full chemical resistance may develop within 24 hours.

Precautions

  • Store in a cool, dark, dry place away from sunlight and ignition sources.

  • Avoid skin or eye contact. Use appropriate PPE during application.

  • Do not use in confined spaces without adequate ventilation.

  • Ensure UV safety shields are in place to protect operators during curing.

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